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Resistance welding

B PILLAR

B pillar B pillar

 automotive structural component

SOLUTION

b pillar

 
Robots: 3 (2 welding + 1 welding & handling)
Welding guns: 3
Welding Jigs: 3
Welding points: 35+35 (l+r)
Cycle time: 70 seconds
Parts/Year: 600.000 (2 shifts)
7 sub-components in USIBOR hot forming

 

 

 

A PILLAR

 
 automotive structural component

 

SOLUTION

 
Robots: 4 (3 welding + 1 handling)
Welding Jigs: 6
Turntable: 1
Welding points: 25+25 (l+r)
Cycle time: 115 sec
Parts/Year: 67.000 (2 shifts)
Subcomponents: 2 USIBOR hot-forming, 2 zinc coated sheet metal and 2 thermoplastic

 

 

CROSS MEMBER

Cross MemberCross Member
automotive structural component

SOLUTION

Cross Member

 

Robots: 2 spot w. + 1 MIG w. & handling
Welding guns: 2
Welding jigs: 5 + 5
Turntable: 1
Automatic welding machines for nuts: 3
Welding points: 25
Cycle time: 123 sec.
Parts/Year: 67.000 (2 shifts)
11 sub-components + 8 nuts to assembly

REINFORCEMENT

reinforcementreinforcement

automotive structural component

 

SOLUTION

reinforcement

 

Robots: 1 spot w. + 1 spot w. & handling
Turntable: 1
Welding guns: 2
Welding points: 30
Automatic welding machines for nuts: 1
Cycle Time: 70 seconds
Parts/Year: 600.000 (2 shifts)

 

 

 

SIDE MEMBER

side member

 automotive structural component

 

SOLUTION

side member

 

Robot: 1 welding + 1 welding & handling
Bolts: 2 + 2 Tucker
Turntable: 1
Welding jigs: 2
Welding points: 24+24
Cycle time: 120 seconds
Operator:  1 per shift
Parts/Year: 500.000 + 500.000 (3 shifts)
Dual phase material and nuts welded with short arc welding

 

SIDE MEMBER

side member

automotive structural component - rolling form part with weldable sealant

SOLUTION

side member

 

Robot: 3
Turntable: 1
Welding guns: 3 (MF)
Welding points: 17 + 17
Bolts & nuts: 0
Cycle time: 62 seconds
Operator:  2 per shift
Parts/Year: 160.000 + 160.000 (3 shifts)

 

METAL SHELVES

metallic-shelves

 component of the furniture industry

 

SOLUTION

metallic shelvesmetallic shelves

 

Special Purpose Machine
Welding points: 20
Cycle time: 15 seconds
Parts/Year: 600.000
Production of 20 different models

 

 

OVEN DUCT CHANNEL

   component of the white goods industry

 

SOLUTION

oven duct channel

 

Turntable: 1
Welding guns: 2
Welding points: 8
Cycle time: 30 seconds
Parts/Year: 300.000
20 welding points, welding on 3 different height levels

 

MOTOR BRACKET

motor bracket

  automotive component 

SOLUTION

Motor bracket

 

Welding resistance up to 130 N/mt
Fixed welding cylinders

 

 

 

SHOCK ABSORBER

shock bsorber

  automotive component of the suspension system 

SOLUTION

shock absorber

 

Special Purpose Machine
Welding points: 12
Cycle time: 15 seconds
Parts/Year: 600.000
Final calibration, production of 32 different models

 

 

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