Resistance welding
SOLUTION
Welding guns: 3
Welding Jigs: 3
Welding points: 35+35 (l+r)
Cycle time: 70 seconds
Parts/Year: 600.000 (2 shifts)
7 sub-components in USIBOR hot forming
SOLUTION
Welding Jigs: 6
Turntable: 1
Welding points: 25+25 (l+r)
Cycle time: 115 sec
Parts/Year: 67.000 (2 shifts)
Subcomponents: 2 USIBOR hot-forming, 2 zinc coated sheet metal and 2 thermoplastic
SOLUTION
Robots: 2 spot w. + 1 MIG w. & handling
Welding guns: 2
Welding jigs: 5 + 5
Turntable: 1
Automatic welding machines for nuts: 3
Welding points: 25
Cycle time: 123 sec.
Parts/Year: 67.000 (2 shifts)
11 sub-components + 8 nuts to assembly
SOLUTION
Robots: 1 spot w. + 1 spot w. & handling
Turntable: 1
Welding guns: 2
Welding points: 30
Automatic welding machines for nuts: 1
Cycle Time: 70 seconds
Parts/Year: 600.000 (2 shifts)
SOLUTION
Robot: 1 welding + 1 welding & handling
Bolts: 2 + 2 Tucker
Turntable: 1
Welding jigs: 2
Welding points: 24+24
Cycle time: 120 seconds
Operator: 1 per shift
Parts/Year: 500.000 + 500.000 (3 shifts)
Dual phase material and nuts welded with short arc welding
SOLUTION
Robot: 3
Turntable: 1
Welding guns: 3 (MF)
Welding points: 17 + 17
Bolts & nuts: 0
Cycle time: 62 seconds
Operator: 2 per shift
Parts/Year: 160.000 + 160.000 (3 shifts)
SOLUTION
Special Purpose Machine
Welding points: 20
Cycle time: 15 seconds
Parts/Year: 600.000
Production of 20 different models
SOLUTION
Turntable: 1
Welding guns: 2
Welding points: 8
Cycle time: 30 seconds
Parts/Year: 300.000
20 welding points, welding on 3 different height levels
SOLUTION
Special Purpose Machine
Welding points: 12
Cycle time: 15 seconds
Parts/Year: 600.000
Final calibration, production of 32 different models
